After the pandemic hit the world, manufacturers understood the importance of scaling and responding quickly by accessing real-time, big data. If you are one of those manufacturers, deploying cloud-based discrete Manufacturing ERP Software is your optimal solution. With the increasing use of discrete manufacturing ERP systems, its market share is poised to grow by 11.5% CAGR by 2031, as stated by MarketWatch.
You might wonder what’s discrete manufacturing. Well, it involves the production of distinct finished products that can be counted and assembled to form an end product. It involves manufacturing parts and systems like wires, nuts, bolts, brackets, assemblies, and individual products.
Implementing a discrete manufacturing ERP software can help your company focus on the business rather than the IT stack and administration. In this article, we have compiled the key features of a discrete manufacturing ERP platform.
Key Features of Discrete Manufacturing ERP Software
No matter what manufacturing mode you use, discrete manufacturing is all about turning raw materials into finished goods. The activities might vary, but the primary workstreams involve bill of materials, procurement, production planning, inventory management, production management, quality control, and fulfillment.
Therefore, a discrete manufacturing ERP should be equipped with the features that help streamline and automate these necessary activities.
- Bill of Materials
Similar to the ingredients list for a recipe or process manufacturing, discrete products are broken down into their constituent parts and assemblies in a BOM (bill of materials). You might have multiple BOMs depending on the product, manufacturing process, and service requirements’ complexity, making it hard to manage them.
The main challenge with BOM management is revision control, which can be handled with discrete manufacturing ERP’s BOM feature. This advanced system can help manage this complexity in the underlying database while presenting the BOMs logically.
- Procurement
For discreet manufacturing businesses involved in selling products, customer orders accumulate into demand, each with its own cumulative lead time. Each customer’s delivery expectations might differ, and businesses need to meet them to retain their customers.
Therefore, the challenge of the procurement department in a discrete manufacturing unit is to determine the required quantities of each time and delivery times to ideally arrive JIT (just in time) for production’s schedule.
The procurement module of discreet manufacturing ERP can help automate mapping all variables in lead time, from processing orders to delivering final products to customers on time.
- Production Planning
Production planning involves devising a high-level demand plan outlining how many products the manufacturing unit will produce in a specific duration. Furthermore, production scheduling breaks this down into the elements of products that will be manufactured on individual production lines.
Manufacturers find it challenging to coordinate all the required inputs with the scheduled production time. A discreet manufacturing ERP’s production planning module can dynamically reschedule the production schedule by juggling the needed resources and calculating cycle times against scheduled product delivery dates.
- Inventory Management
It’s crucial for discreet manufacturers to order, deliver, and stock raw materials before allocating them for production. It requires the inventory management department to know where the required materials are and their allocated quantities.
Discreet manufacturing ERP can help manage inventory by enabling employees to record the inflow and outflow of inventory.
- Production Management
Production management for discreet manufacturing firms entails recording how much each component is manufactured and where. Automated recording of production facilitated by discreet manufacturing ERP can help count the units produced and account for any wastage or scrap.
Moreover, the system makes work orders visible along with their order status while linking them to relevant information like material operator, equipment, or processes. It makes it easier for managers to respond to potential disruptions and keep the plant running productively.
- Quality Control
Discreet manufacturing units often expect a lot of wastage or scrap from their operations because of failure to comply with pre-determined specifications. Quality compliance is about documenting the manufacturing processes, equipment quality, and countermeasures for defective goods.
A discreet manufacturing ERP acquainted with the quality control module can help comply with quality control standards by automatically documenting potential wastage and suggesting relevant countermeasures.
All-in-All
The modules and features discussed above can combine to create cutting-edge discreet erp software for manufacturing units. Implementing an eresource Xcel ERP software in your discreet manufacturing unit will boost your business productivity by handling all the operational complexities, freeing employees for innovation and continuous improvement.
Eresource Infotech Pvt Ltd is one of best ERP Software company in India. We offers construction, manufacturing, logistics, process manufacturing, trading and distribution industries.
